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DRO Kits and Optical Linear Scales: New Life and Micron Precision for Your Machine Tools
Working with handwheel dials, constantly recalculating turns, and adjusting for bed backlash takes a lot of time and inevitably leads to scrap. Want to increase machining speed by 30-40% and forget about calculation errors? The optimal solution is to buy a DRO (Digital Readout) kit and optical linear scales.
The "ASD ELECTRONICS" online store offers ready-to-install DRO kits for upgrading metalworking equipment. This is an affordable way to turn an old manual or basic machine tool into modern, high-precision, and competitive equipment.
What are the benefits of installing a digital readout system?
Upgrading a machine tool with a DRO pays off in the very first months of operation. By installing a display and linear encoders, you immediately gain several commercial and technical advantages:
- Absolute precision: optical scales read the actual position of the carriage or table with a resolution of 1 to 5 microns.
- Machine wear compensation: the system displays the actual movement, completely eliminating the backlash of leadscrews and ballscrews.
- Reducing the scrap rate to zero: the operator sees exact numbers on a bright display, which eliminates the "human factor" and errors when reading dial graduations.
- Built-in mathematical functions: modern DROs can divide circles for drilling, find the center of a workpiece, calculate tapers, and compensate for tool radius.
What is included in a ready-to-use DRO kit?
We offer systems that are completely ready for installation. A standard kit includes:
- DRO Unit (Display): 2-axis or 3-axis, depending on your machine type. Equipped with a bright screen, a chip- and oil-resistant keyboard, and a durable aluminum housing.
- Optical scales: high-precision linear displacement sensors of the required length.
- Mounting kit: protective covers (against coolant and chips), brackets, angles, hardware, and connection cables.
What equipment are our kits suitable for?
The versatility of optical scales allows them to be installed on almost any machine base. In our catalog, you can find:
- DROs for lathes: typically, 2-axis kits are used. They make it easy to control the turning of diameters and workpiece lengths.
- DROs for milling machines: 3-axis (or 4-axis) systems are optimal. Built-in functions for arc milling, line and circular hole patterns drastically simplify the machinist's work.
- The kits are also perfect for grinding, boring, and EDM machines, and even for upgrading microscopes or measuring stands.
Why is it profitable to buy a DRO from "ASD ELECTRONICS"?
Selecting optical scales has its nuances: you need to correctly calculate the travel length and the overall length of the sensor so that it doesn't hit the machine components. If you are unsure about the choice, our engineers will consult you for free and select the perfect kit for your specific machine model.
Our guarantees:
- Direct supplies from trusted manufacturers (excellent build quality and optical readability).
- Official warranty on all readout displays and linear scales.
- Popular sizes are in stock — fast shipping without long waits.
Don't let outdated controls slow down your production. Choose the DRO kit with the required configuration in our catalog and take your metalworking precision to the next level today!